How To Calibration FOX-3D Alignment Machine

 

• Details: Service Instruction as been released with the Single shaft calibration Procedure for FOX 3D WA Machines.

• Procedure has been given below for your easy understanding

• Assembly procedure:

1. Mount the Calibration Shaft with the Calibration kit stands at both ends. Ensure the

horizontality of shaft using Spirit level by adjusting the Jack screws provided in the Stands

and then lock the position using Lock nuts. Finally lock the Shaft with Stands firmly using

M8x25 Allen screws to avoid rotation as shown below:

Cover

Cover both the ends of Calibration shaft using End cap.
Calibration

Calibration procedure:

1. Select the Single shaft calibration Icon in the Settings screen:

←

2. Following screen will be displayed. Follow the On-screen instructions

3. Place the calibration kit on the Rotary plates (turn tables) at a distance of 2800mm as shown in the screen and level the shaft using Spirit level. Mount the Front target plates in the respective locations (i.e. Left Target plate on Left side and Right Target plate on Right side of the Calibration kit) and level them. Press NEXT SCREEN button to go to Target plate identification screen.

4. Once the images of the Target plates are identified, the following screens will displayed:

5. Move the Calibration stand forward or backward as guided (arrow blinking) by the system on the screen to get equal distance between the Camera to the Front Target plates for Left & Right side (FLZD =FRZD). Once the distance is achieved, move the Calibration stand in horizontal direction, either Left of Right side as guided (arrow blinking) by the system on the screen. The readings will become green after achieving the all the readings are within ±1mm. Try to achieve the difference values zero for the Distance (ZD) and Horizontal (XD) values for better accuracy. Ensure the spirit level again.

6. Click SAVE button to save the Front distance values. After saving the distance values, the following screen will be appear:

7. Remove the Front Target plates from the stand and fix the Rear Target plates. Relocate the Calibration stand at the Rear distance (4800mm) as shown in the screen and level them. Press NEXT SCREEN button to go to Target plate identification screen.

   8. Once the images of the Target plates are identified, following screens will displayed:

9.   Move the Calibration stand forward or backward as guided (arrow blinking) by the system on the screen to get equal distance (RLZD = RRZD) between the Camera to the Rear Target plates for Left & Right side. Once the distance is achieved, move the Calibration stand in horizontal direction either Left of Right side as guided by the system on the screen. The readings will become green after achieving the all the readings are within ±1mm. Try to get the difference values zero for the Distance and shift values for better accuracy. Ensure spirit level once again.

10.     Click SAVE button to save the Rear Distance values. The following screen will displayed

11. Move the Calibration stand forward or backward as guided (arrow blinking) by the system on the screen to get equal distance (RLZD = RRZD) between the Camera to the Rear Target plates for Left & Right side. Once the Distance is achieved, move the Calibration stand in horizontal direction either Left of Right side as guided by the system on the screen. The readings will become green after achieving the all the readings are within ±1mm. Try to get the difference values zero for the Distance and shift values for better accuracy. Ensure spirit level once again.

12. Click SAVE button to save the Rear Zero offset values. After saving the Rear Zero offset, the following screen will be displayed

13. Press NEXT SCREEN button to go to Front zero offset save option.

14. Shift the Calibration stand from Rear location to Front. Place the kit on the Rotary plates (turn tables) at a distance of 2800mm as shown in the screen and level the shaft using the spirit level. Remove the Rear Target plates & Mount the Front target plates in the respective locations (i.e. Left Target plate on Left side and Right Target plate on Right side of the calibration kit) and level them. Press NEXT SCREEN button to go to Target plate identification screen.

15. Once the images of the Target plates are identified, following screens will displayed

16. Move the Calibration stand forward or backward as guided (arrow blinking) by the system on the screen to get equal distance between the Camera to the Front Target plates for Left & Right side (FLZD =FRZD). Once the distance is achieved, move the Calibration stand in horizontal direction either Left of Right side as guided (arrow blinking) by the system on the screen. The readings will become green after achieving the all the readings are within ±1mm. Try to achieve the difference values zero for the Distance (ZD) and horizontal (XD) values for better accuracy. Ensure the spirit level again.

17. Click SAVE button to save the Front zero offset values. After saving the zero offset values, following screen will be displayed:

18. Press NEXT SCREEN button to go to next screen to complete Calibration and key-in the personnel name as shown below:

19. Press NEXT SCREEN button to exit from calibration.

CALIBRATION DONE .